MK Diamond Products MK-101 Operations Instructions

10.2011MK-101-24OWNERS MANUAL &OPERATING INSTRUCTIONSwww.mkdiamond.comCaution: Read all safety and operating instructions before using this equipm

10MK-101-24 SAFETYSAFETY LABEL LOCATIONSSafety labels contain important safety information. Please read the information contained on each safety la

11Voltage 120VOverall Amperage 14.5Frequency 60HzBlade RPM 3400Horse Power 1-1/2 Hp 98lbsBlade Capacity 10"

12Your MK-101-24 has been shipped from the factory thoroughly inspected. Only minimal as-sembly is required. In your container, you will nd one (1) M

13The MK-101-24 weighs approximately ninety-eight (98) pounds; follow the guidelines for transport in the TRANSPORT section, when placing it on the st

14(B) Align Cutting Head rear Pivot Hole to the Post Pivot Shaft and slide onto shaft. NOTE: If the cutting head is installed, go to the next

15(A)Position Movable Cutting Tableto the front of the saw.(B)Raise the Blade Guard by loosening the wingnut.(C)Locate the Shaft Lock push button on

16NOTE: The Adjustable Cutting Guide can be used on either side of the Diamond Blade. (A)Place the Adjustable CuttingGuide onto the Movable Cut

17Prior to beginning work, a pre-start inspection of the saw should be performed.1. To prevent the possibility electrical shock, the MK-101-24 MUST b

18The Water Pump can be setup for operation in two ways, External Water Source or Re-circulation.(B)Place Water Pump in Water Pan. Fill the Water Basi

19When loosing the Cutting Head Adjusting Knob, the Cutting Head will pivot down unless held.(A)Ensure the ON/OFF Switchis in the OFF position.(B)Plug

2INTRODUCTION Congratulations on your purchase of a MK-101-24 Tile Saw. We are certain that you will be pleased with your purchase. MK Diamond takes

20DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.(A)Position the Adjustable CuttingGuide to desired

21DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.(A)Remove the Adjustable Cutting Guide.(B)Position

22DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.(A)Position the 45º Bullnose Miter Guide and tighte

23DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.(A)Place the 90º Protractor onthe Ruler/Stop.(B)Set

24The Cutting Head is heavy! Care must be used when changing the position of the Cutting Head.(A)Ensure the ON/OFF Switchis in the OFF position. Un-p

25Hold the Post when removing the Post Support Plate. The Cutting Head and Post are heavy! Use care when changing the position of the Cutting Head.(A

26 1. If an external water source was used, steps A through C may be skipped. 2. Dispose of waste water in accordance with applicable Federal, Stat

27To extend the life of the MK-101-24, the following procedure should be performed after each use. Lubricate all points listed below with light oils s

28The following maintenance should be performed Monthly.(A)Remove the Diamond Blade.(B)Lubricate the Outer Flangeand Retaining-nut.(C)Lubricate the Ar

29(J)Lubricate the Cutting HeadAdjustment Knob.(K)Lubricate the Cutting HeadAdjustment Knob retaining holes.(L)Lubricate the Cutting HeadPivot Shaft.

3TABLE OF CONTENTSSAFETYSafety Messages 4 General Safety Precautions 4-6California Proposition 65 Message 6 Hazard Symbols 7Electrical Requirement

30When installing the Retaining Nut, do not "cross-thread" and DO NOT over tighten the nut.(A) Locate the Shaft Loc

31The MK-101-24 is designed with power transmission Micro-V Belt. In order to ensure the MK-101-24 operates a peak efficiency, the Micro-V Belt should

32(J) Push the motor toward the front of the Cutting Head to loosen the Micro-V Belt(K) Remove the Micro-V Belt(L) Install the new Micro-V Belt (MK

33(A)Check for Smoothnessor “Glazing” (Dress bladeif needed).(B)Check for proper blade rotation.(C)Ensure the Blade Coreis not bent.(D)Verify the blad

34(A)Verify the cooling owAdjusting Clamp is open. If ow exists, go to Step B.(B)Remove the Cooling TransferTube from the Blade Guard inlet. Go to S

35MK-101-24 TROUBLESHOOTINGBlade Stops Turning(A) Allow motor to cool and de-press motor Overload Reset Switch(B) Verify all plugs fully installe

36If alignment problems are the result of a warped blade, a bent frame or bent support arm, or, if alignment is off by more than 1/8-inch, contact th

37The Horizontal alignment will ensure that straight cuts (or Rip Cuts) are made. (A)Position Cutting Headto normal Cut Depth.(B)Move Guide Bar unti

3890º-alignment verication ensures the blade cuts tile straight up and down and not at an angle. The Diamond blade must be removed and reinstalled wh

39NOTES

4MK-101-24 SAFETYRead and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in

40F-JCC2AMK-101-24 EXPLODED VIEW

41Cutting Head AssemblyPart# 158191MK-101-24 EXPLODED VIEW

42TABLE ASSEMBLYSingle Roller WheelMK-101-24 EXPLODED VIEW

43ITEM NO. DESCRIPTION PART # QTY. REQ.A Accessories - -A1A1ACarton, Accessory Pack, 101Carton, Accessory Pack, PL-10115336615417611A2 Foam, Accessory

44MK-101-24 PARTS LISTITEM NO. DESCRIPTION PART # QTY. REQ.F2 Bracket, Inner Belt Guard, 100/101 158611 1F3 Screw, 1/4-20x3/4 Hex Head Cap 152370 3

45MK-101-24 PARTS LISTITEM NO. DESCRIPTION PART # QTY. REQ.K3 Spacer, Guide Bar Cover, 101 1523932K4 Screw, 5/16-18 X 1 Hex Head Cap 1517432K5 Wash

46NOTES

47There are two basic types of cutting-Dry or Wet. The choice of which type of blade to use depends on • The requirements of the job • The machine/

48MK-101-24 ACCESSORIESITEMNUMBER DESCRIPTION1. 137166MK-200. 10” X 5/8” ARBOR Premium grade Diamond Blade for smooth, chip-free cutting on tile.2.

49ORDERING INFORMATIONYou may order MK Diamond products through your local MK Diamond distributor or, you may order direct from MK Diamond.NOTE: Ther

5MK-101-24 SAFETYMAKE THE WORKSHOP KID PROOFMake the workshop kid proof by using padlocks, master switches or by removing starter keys.DO NOT FORCE

50NOTES

51NOTES

MK-101-24 TILE SAWOWNERS MANUAL & OPERATING INSTRUCTIONMK Diamond Products, Inc.1315 Storm ParkwayTorrance, CA 90501Toll-Free: (800) 421-5830Phone

6MK-101-24 SAFETYUSE RECOMMENDED ACCESSORIESConsult the owner’s manual for recommended accessories. Using improper accessories may increase the ris

7Sawing and drilling generates dust. Excessive airborne particles may cause irritation to eyes, skin and respiratory tract. To avoid breathing impairm

8MK-101-24 SAFETYIn order to prevent potential electrical shock and injury, the following electrical safety precautions and symbols should be follo

9MK-101-24 SAFETYDrip Loop InformationTo avoid the possibility of the appliance plug or receptacle getting wet, position the machine to one side of